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What Is Knurling

June 1, 2016

what-is-knurling

There’s a lot of features that BMX frames and parts have that make them stronger, better looking, function better and more. There’s a lot of little things like butted tubing or heat-treating that we talk about quite a bit, but today we figured it would be cool to focus in on another feature that is almost taken for granted. That feature would be knurling. You can find knurling on your handlebars, stems, pedals and tires most commonly, but there are instances where we find it on hubs, pegs and more.

What is knurling? Knurling is a manufacturing process that is typically done with a lathe, where a pattern of straight, angled or crossed lines are cut or rolled into the material. In the case of a tire, it would be applied to the mold like grooves would be.

90east-HNIC-v2-bmx-bars-knurling

What does knurling do? Essentially knurling is done to improve the grip. For example, when you clamp your handlebars down with a stem, you can find knurling on the bars because if they were smooth it would have a much better chance of slipping. The knurling on the bars helps grip the bars to the metal of the stem, making it much less likely to slip, especially when you properly tighten the bolts down evenly. When it comes to something like pedals, it gives the soles of your shoes more to grab on to than if they were on a smooth surface with only pins to hold them in place.

bmx-handlebars-knurling-700x
Eclat_Slattery_bmx-stem-knurling

The most common form of knurling can be found on handlebars and in some cases stems. Above are the Aaron Ross signature Boss bars from Odyssey and below that is the Geoff Slattery signature stem from Eclat that also features knurling. Not all BMX stems feature knurling, but all bars do. You can also see that the bars feature a cross style of knurling and the stem features straight lines. Two of the three most common forms of knurling on BMX parts

fly-bikes-ruben-bmx-pedal-knurling

shadow-conspiracy-ravager-bmx-pedal-knurling

With the plastic pedals being very common on BMX bikes, anything that can be done to increase the traction is key. We frequently find knurling on plastic BMX pedals, along with molded pins which help to increase grip. Above are the Fly Bikes Ruben Pedals and the Shadow Conspiracy Ravager pedals for examples. The Ravager pedals feature a more aggressive pattern in comparison to the Ruben pedals.

kink-bmx-lyra-tire-knurling

Another common place we find knurling is on BMX tires. Above is a close look at Kink‘s Lyra tire which features knurling all over the knobs and onto the side. This helps give you more traction on slick concrete, dusty trails and smooth ramps.

flybikes-roey-bmx-grip-knurling

Another place we find knurling from time to time are on BMX grips. Above is a close up look at the Matt Roe signature Roey grips from Fly Bikes that are based off the classic Tri Ame grips. There’s knurling all over each triangle to help prevent your hands from slipping as much.

eclat-kolbri-bmx-hub-cassette-knurling

Although it’s more of an aesthetic touch, many of the Eclat hubs feature knurling on their lock nuts. Above is their Kolbri hub which features knurling that also helps the hub hold in place on the dropouts of the frame.

bsd-axle-nuts-washers-knurling-bmx

Speaking of hubs, did you ever notice the knurling on some axle nut washers? Here’s a look at BSD‘s 14mm axle nuts and washers that feature straight knurling to help keep your wheel from slipping in the dropouts.

quest-bmx-turbine-pegs-knurling

Although most BMX pegs are smooth because you want less resistance while grinding, flatland riders tend to run pegs with knurling because they do a lot of tricks while standing on them. Above is a look at the Quest BMX Turbine pegs that feature knurling for example.

So, that’s a bunch of examples of places we find knurling on a BMX bike, and there’s definitely other spots you can find knurling on when it comes to a BMX bike.

How is knurling done? Well, that’s where this rad video from S&M Bikes‘ owner Chris Moeller comes in. Below you can find a video of one of the lathes adding knurling to a set of bars they were making out in California. This is how they add knurling to metal products, but plastic and rubber is just added to the mold they pour the plastic or rubber into, so it’s not added with a machine like this.

A video posted by Chris Moeller (@moeller_chris) on Jan 12, 2016 at 1:02pm PST

So, that’s a detailed look into the sometimes overlooked and under appreciated knurling that you can find on a BMX bike. It’s in a lot of places, probably kept you from getting hurt more times than you can count and it even looks pretty damn rad if we may say! Big shout out to whoever invented knurling and everyone who applies it to their BMX products.

We want to hear from you! Let us know what you think in the comments below!

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Flybikes – Courage Adams “Seven Days Is All It Takes”

May 2, 2016

If you aren’t already a Courage Adams fan, you’re blowing it, especially after the show he put on at Simple Session last weekend! Today, DIG dropped Courage’s brand new Flybikes video that was apparently filmed over the course of seven VERY productive days! If you’re looking for some buttery smooth lines and some serious nose balance, this is the BMX video you need to watch!

“On some levels I feel kinda bad for the kids today, there’s more amazing riders than ever before but they may never know what its like to film a legitimate video part, something they put work into, that takes years to get done, something to be proud of that’ll stand the test of time and be their legacy as a rider, like some of the guys in “Criminal Mischief”, “Can I Eat” or “Forward”, all they know is firing out daily “enders” on Instagram or web edits that seem to fade into oblivion in no time, and to many older riders this could be viewed as devaluing a lot of hard work or the tricks being done. On the other hand, it could be the age today’s riders are growing up in, it’s how they ride and all they know, media has obviously changed and the “old ways” just don’t make as much sense anymore. Riders are progressing at an amazing rate, are so consistent, things are moving so fast that it only makes sense that they showcase what they can do ‘now’, it’s created this new kind of work ethic toward riding and filming, which in itself could also be considered pretty awesome. Courage Adams has grown up riding in this new media age, its all he knows, he fires out some of the craziest stuff as if it’s nothing, has progressed exponentially over the last couple of years coming into his own, creating his own style, getting the respect of his peers and catching the eye of some of the most legit brands out there as sponsors, all while remaining humble, quiet and semi landlocked in Europe, which in itself is quite amazing. When time came for Courage to film a part for flybikes he approached this aforementioned frenzied riding / media era wasting no time putting in ‘work’ by showing amazing versatility and that he’s as comfortable on his front wheel as the back, creating awesome lines all while having the balance of a cat…. And it came as no surprise, “7 days is all it takes” to get done…. Courage Adams! Enjoy.” – John Povah

Filmed and edited by Hugo Almeida
Additional filming by Xabier Galarza, Luis Lillo, Aleix Barau, Eric Sans

Music: Charlie Beats Music – Future

[Read more…]

Product: Fly Bikes – Dolmen II Cranks

April 11, 2016

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Thinking about some new BMX Cranks? Have you given the new Dolmen 2 cranks from Fly Bikes a look yet? These cranks are made from fully heat-treated 4130 chromoly with a 2.5-piece spindle design that helps reduce weight by using only one bolt to tighten them down. The arms have a D shape to help resist denting, one-piece arms and pedal bosses with Investment Cast spindle bosses for increased strength and a CNC machined spindle bolt with a recessed allen head hex for a clean, flush look.

The Dolmen 2 cranks are available in 22mm and 24mm spindle versions with colors of black, Stainless and semi-translucent brown, sizes of 165mm, 170mm, 175mm and 180mm and a weight of 1.98 lbs (175mm / 24mm spindle). You can pick these up through BMX shops and mail-orders that carry Fly Bikes worldwide now for around $159.99.

View more photos below!

[Read more…]

Simonas Norkus Bike Check

April 5, 2016

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The crew over at Par BMX over in Latvia hit us with a link to a fresh Bike Check with their team rider, Simonas Norkus and his fresh new Fly Bikes Geo setup that he’s running. You can check out a bunch of photos along with a full parts list by hitting this link — Simonas Norkus Fly Bikes Bike Check!

[Read more…]

Fly Bikes – Sergio Layos 2016 Video

March 11, 2016

If you saw one or all the teasers dropping online this past week for Sergio Layos‘ new Fly Bikes video, you were probably anxiously waiting for today all week. Now the video is hear and damn is it good! Sergio Layos brings his classic speed and style to everything he touches and this BMX video came out so good. Absolute MUST SEE.

“It must be the upbringing, the culture, the vibe or just a different overall outlook on life and riding, but somehow the riders that Spain breeds have shaped a style that others aspire to emulate. Sergio Layos is at the forefront of this with unique simplicity, speed and being almost ‘as one’ with the bike’s synergy, epitomising this generations’ riders and those that came before him with his pure ‘Suave estilo’.

“I’m super stoked with the result of this, my latest Flybikes video, filmed by Hugo Almeida. Hugo and I have been friends since the early contest days in Portugal and it’s amazing to be able to work with him. Stefan Lantschner and Courage Adams were also on hand to help film, riding some amazing terrain in Catalonia where we spent a few days on some of my favourite spots in the country. Included are also clips from Malaga where I ran into Hugo by accident! The whole video was filmed in less than a week and I couldn’t be happier with the result. Hope you guys like it as much as I do.” – Sergio Layos

A film by Hugo Almedia” – DIG

[Read more…]

Fly Bikes – Sergio Layos 2016 Video Teaser

March 7, 2016

Here’s one we cannot wait to see online! Fly Bikes dropped a teaser for Sergio Layos‘ 2016 video that will be dropping this Friday, March 11th! This is bound to kick a ton of ass, so get stoked.

Filmed and edited by Hugo Almeida

[Read more…]

The Art of the BMX Sprocket

March 4, 2016

federal-bikes-bbs-sprocket

It’s been a while since we’ve done one of these “The Art Of” pieces, so we figured it would be a good time to take a closer look at one part in particular that we’ve been thinking about lately, the BMX Sprocket. The other day we were bouncing around to a few different brands websites to see if there were any new products or anything else new to see, and we ended up staring at the sprockets. When you think about it, the sprocket is one of those things that can really be altered the most as far as aesthetics go. We’ve seen A LOT of sprockets in BMX’s history, so we decided to stick to sprockets that are currently available. Even with cutting it back to that, there’s still a ton of options available. Add in the different combos between the standard bolt drive, Spline drive, and socket drive, colors, versions with guards, etc. There’s a lot to take in. We bounced around and picked out some of our favorites from a number of brands, which you can check out below with a few words about each! Ready?

[Read more…]

Stefan Lantschner Bike Check

February 17, 2016

stefan-lantschner-bmx-bike-check-flybikes-2016

Fly Bikes have released a new Bike Check with Stefan Lantschner giving you a closer look at his current 2016 Montaña setup decked out with Fly Bikes parts from top to bottom. Not only does the bike look amazing, we’re loving the photos, giving us a look at his shop where he’s got other toys like his motorcycles. Stefan builds custom Cafe Racers on the side, so it’s pretty cool to see the two come together (which you can see better in the other photos). You can take a closer look at Stefan’s bike on the Flybikes website — Stefan Lantschner 2016 Bike Check

[Read more…]

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